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DS-3F-I型全自動(dòng)層繞機

用途：該設備用于將Ф0.8mm—Ф1.60mm規格的實(shí)芯氣保焊絲從工字輪上整齊、緊密地層繞在焊絲專(zhuān)用塑料盤(pán)上，在工作過(guò)程中通過(guò)自動(dòng)化控制系統實(shí)現自動(dòng)上空盤(pán)、自?huà)祛^鉤、自動(dòng)高速層繞、亂線(xiàn)自動(dòng)檢測并反應、自動(dòng)計重、到重量自動(dòng)減速停機、自動(dòng)剪切掛尾鉤、自動(dòng)換盤(pán)、自動(dòng)送入傳送帶等功能，完成金屬焊絲的無(wú)人化高速層繞。

所屬分類(lèi)：

層繞機、復繞機及桶裝機

關(guān)鍵詞：金屬線(xiàn)材制品設備

聯(lián)系我們

產(chǎn)品描述

用途：該設備用于將Ф0.8mm—Ф1.60mm規格的實(shí)芯氣保焊絲從工字輪上整齊、緊密地層繞在焊絲專(zhuān)用塑料盤(pán)上，在工作過(guò)程中通過(guò)自動(dòng)化控制系統實(shí)現自動(dòng)上空盤(pán)、自?huà)祛^鉤、自動(dòng)高速層繞、亂線(xiàn)自動(dòng)檢測并反應、自動(dòng)計重、到重量自動(dòng)減速停機、自動(dòng)剪切掛尾鉤、自動(dòng)換盤(pán)、自動(dòng)送入傳送帶等功能，完成金屬焊絲的無(wú)人化高速層繞。
自動(dòng)化的應用了降低層繞工序操作工人的勞動(dòng)強度、提高了生產(chǎn)效率、節約了制造成本。設備采用了全封閉的設計，使用安全環(huán)境得到了極大的提升。

放線(xiàn)工字輪規格	Φ800mm×680mm×Φ400mm（內徑）需方供圖（工字輪需要動(dòng)平衡，要求G16克，適于高速平穩運轉）
收線(xiàn)塑料盤(pán)規格	Φ270mm×Φ150mm×105mm×Φ52mm 帶槽塑料盤(pán) Φ300mm×Φ180mm×105mm×Φ52mm 帶槽塑料盤(pán)
自動(dòng)上塑料盤(pán)數量	15只或18只
塑料盤(pán)切換形式	雙工位翻轉自動(dòng)換盤(pán)
繞線(xiàn)規格	適于Φ1.6mm、Φ1.20mm、Φ1.0mm、Φ0.80mm規格實(shí)芯焊絲（繞線(xiàn)Φ1.6mm、Φ1.0mm、Φ0.80mm時(shí)降速運行）
最高繞線(xiàn)速度	30m/s
基本產(chǎn)量	Φ1.2mm、20Kg盤(pán)重、產(chǎn)量≥25盤(pán)/小時(shí)（連續生產(chǎn)） Φ0.8mm、15Kg盤(pán)重、產(chǎn)量≥13盤(pán)/小時(shí)（連續生產(chǎn)） Φ1.0mm 、20Kg盤(pán)重、產(chǎn)量≥17盤(pán)/小時(shí)（連續生產(chǎn)）（條件：合格焊絲絲徑和相匹配的合格塑料盤(pán)）
主要特性	雙工位切換，單機械手，收卷與上空盤(pán)、卸滿(mǎn)盤(pán)動(dòng)作互不干涉，節省時(shí)間。
自動(dòng)化功能	自動(dòng)對孔（塑料盤(pán)撥銷(xiāo)孔）、自動(dòng)上空盤(pán)、自動(dòng)掛頭鉤、自動(dòng)層繞、到重量自動(dòng)停機、自動(dòng)剪切、自動(dòng)掛尾鉤、自動(dòng)卸滿(mǎn)盤(pán)、自動(dòng)翻轉、自動(dòng)推入機內輸送帶（后續機外輸送帶客戶(hù)自備）
亂線(xiàn)檢測功能	具備層繞亂線(xiàn)檢測功能，繞絲過(guò)程中如檢測到焊絲未能正常層繞，設備可自動(dòng)停機，并可自動(dòng)倒線(xiàn)
智能通訊功能	預留通訊接口，以方便用戶(hù)采集設備運行數據和集中管理。具備產(chǎn)量統計功能：完成相關(guān)設置后可自動(dòng)計算當班產(chǎn)品規格及數量。具備與上位機網(wǎng)絡(luò )通訊功能，可接收上位機時(shí)間戳，按時(shí)間分班統計產(chǎn)量。設備配備物聯(lián)網(wǎng)模塊具備統計產(chǎn)量、能耗、質(zhì)量、設備作業(yè)率等數據收集及處理能力，提供以太網(wǎng)數據接口和數據地址列表，具備與MES系統通訊功能。
放線(xiàn)主電機	采用55KW“智馬”異步伺服電機
收線(xiàn)主電機	采用18KW“匯川”同步伺服電機
伺服運動(dòng)控制電機	400W×14只+1KW×1只，“匯川”品牌
張力控制裝置	速度控制和張力檢測環(huán)節所有測速傳感器均為無(wú)接觸數字脈沖方式，精確可靠。焊絲卷繞時(shí)從底層到最后的張力均勻恒定。張力輪軸承采用NSK品牌
自動(dòng)層繞機主機	主軸軸承、矯直輪采用SKF品牌，其他采用NSK品牌；設備主要零部件采用優(yōu)質(zhì)工具鋼配合先進(jìn)熱處理工藝；結構件，加工件采用大型龍門(mén)加工中心加工，設備零件完全具備互換性，便于日后維護保養。主機底座整個(gè)澆鑄件，質(zhì)量厚重、剛性好。
矯直輪布置	（6+7）+（5+6）
PLC	匯川AM600-PS2 CPU
伺服運動(dòng)控制器	采用匯川品牌
氣動(dòng)元件	日本SMC、亞德克品牌
低壓電器	采用施耐德、歐姆龍品牌
設備顏色	主體色為RAL7024，防護罩殼為RAL7035
收線(xiàn)機尺寸及重量	3100×1900×2450mm，6550公斤
漲力機尺寸及重量	1000×700×1900mm，730公斤
放線(xiàn)機尺寸及重量	2800×2000×1400mm，3950公斤
設備占地	8500mm×2200mm×2300mm（長(cháng)×寬×高）

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